Introduction
Welcome to the world of advanced conveyor solutions with our H.D.P.E. Roller. Designed using the latest technology and materials, our rollers significantly outperform conventional conveyor rollers in terms of lifespan and efficiency. Each component is engineered to complement the other, ensuring a superior product that maximizes operational efficiency and minimizes costs.
Innovation in Design
Our H.D.P.E. roller is a breakthrough in conveyor technology. In the event of bearing failure, our roller prevents damage to the conveyor belt, reducing maintenance costs. It is designed to thrive in extreme temperatures, harsh working conditions, and coastal environments, while cutting noise pollution by 50%. Unlike traditional steel rollers, our H.D.P.E. rollers resist chemical corrosion and deliver consistent performance.
Legacy of Excellence
Julian Roman (G.L. Roman) pioneered the H.D.P.E. Idler-Roller and has a 42 years of success in the history of innovations including the EU-Roller and R&R Roller. Since 1982, Julian has been at the forefront of roller design, ensuring durability and efficiency.
Proven Performance
The R&R Roller stands out in the industry, performing exceptionally well in corrosive environments with substances like sulphuric acid, phosphoric acid, and abrasive materials. It consistently outperforms other rollers, making it the preferred choice for demanding applications.
International Standards
Our rollers adhere to all international specifications unless otherwise requested by the purchaser, ensuring global compatibility and reliability.
Roller Features
Outer Shell
Our H.D.P.E. roller shell is thicker and more durable than standard rollers, providing longer life at approximately 60% of the weight of conventional steel rollers. It boasts lower toxicity than burning wood and is self-extinguishing, ensuring safety and sustainability.
Concentricity
The outside diameter of the roller machined to a concentricity of 0.2 mm, our rollers reduce bearing vibration, enhancing bearing life and performance.
Seal Arrangement
Our conveyor-roller seal design includes an inner and outer Labyrinth seal, double lip-seal, and back seal. This design ensures unmatched performance in high moisture, temperature, and speed conditions, preventing contaminants from compromising the bearings.
Benefits
• High Wear Resistance: Exceptional durability against abrasion.
• Low Friction Coefficient: Reduced energy consumption.
• Lightweight: Lower startup costs.
• Noise Reduction: Minimizes operational noise pollution.
• Impact Absorption: Handles higher impact forces.
• Eco-Friendly: Sustainable and safe materials.
• Reduced Vibration: Prolongs bearing life.
Warranty
We stand by the quality of our rollers, offering a 12-month warranty covering workmanship and the best quality materials available on the market up to date. Our commitment to continuous improvement ensures that our products meet the evolving needs of the industry.
Technical Specifications
Roller Shaft
Manufactured from bright mild steel, complying with BS 970 grade 070 M20 (EN 3A).
Bearing and Seal Housing
Our high-impact nylon bearing cover, combined with precision machining, ensures perfect alignment and longevity. The patented heat fusion process guarantees a sealed, aligned roller drum with a concentricity of 0.2 mm.
Commitment to Excellence
Our relentless research and development have led to a product that not only meets but exceeds industry standards.
We offer comprehensive support and are always available to assist our clients with any concerns or queries. Our goal is to provide superior products and services, ensuring long-term satisfaction and performance.